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Industrial Engineer, Material Flow - Service Manufacturing

Company

Tesla

Address , Lathrop, Ca
Employment type FULL_TIME
Salary
Expires 2023-07-24
Posted at 11 months ago
Job Description
What to Expect
Tesla is seeking a highly motivated and energetic Industrial Engineer who will play a crucial role in ensuring the operational excellence of material flow within our advanced 4680 battery cell manufacturing equipment. In this role, you will collaborate on the design, implementation, and continuous improvement of internal material logistics to cell production lines with respect to safety, efficiency, cost and quality. Through true cross-departmental collaboration, our process engineers design conveyance methods, manpower requirements, equipment needs, lineside layouts, warehouse layouts and replenishment methods to convey raw material effectively and safely to the line. However, our job only begins with the design. Through a continuous feedback loop with our operations team, we constantly evaluate and improve our processes to streamline material flow by eliminating non-value-added activities. This never-ending persistence for excellence is a core value to our team and essential to achieving a World Class Manufacturing system.
What You’ll Do
  • Ability to learn our internally developed inventory management system MFS (Material Flow System) which will be used to configure the systematic process flow steps to match the defined physical processes.
  • Execute manpower calculations at various vehicle output rates to ensure Production Control Operations is properly staffed to meet demand
  • Execute granular warehouse layouts to optimize material flow and implement visual 5T signage for operations to effectively store material
  • Analyze data from several operating systems to develop a PFEP (Plan For Every Part)
  • Collaborate with cross functional teams such as Manufacturing Engineering, Production Engineering, Packaging Engineering, Logistics, Planning, and Factory Software to effectively design and improve all aspects to material flow
  • Conduct warehouse capacity analysis based on safety stock/cycle stock requirements to ensure space availability solves for pallet storage requirements
  • Optimize material flow conveyance paths to ensure aisle congestion is equally balanced amongst all intersections
  • Perform route balancing to ensure workers’ utilization are equally balanced
  • Analyze current state and work towards process improvement initiatives to improve efficiency, safety, cost and productivity
  • Collaborate with Manufacturing and Production Engineers to design lineside part presentation layouts in CAD ensuring all parts are presented in an ergonomic manner and quantities suffice for conveyance delivery cycle times
  • Develop standard work documentation for all process from receiving, put away, conveyance routes, returnables and recycling expendables.
  • Provide requirements for equipment needs based on designed processes
What You’ll Bring
  • Commanding knowledge of lean manufacturing principles, logistics business systems, pre-determined motion and time standards
  • Proficient in AutoCAD, or similar 2D CAD software to execute granular layouts
  • Proven experience utilizing lean manufacturing tools to effectively analyze problems to their root cause and implement solutions
  • Experience in mining, collecting, cleansing and analyzing data using Excel, SQL, or other analytical tools
  • Previous World Class Manufacturing or Lean Manufacturing experience
  • Strong cross-functional collaboration skillsets to collectively work through problem solving
  • Bachelor’s degree in engineering discipline - Industrial Engineering preferred
  • Experience managing a large volume of SKU's in a high product mix environment