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Senior Manufacturing Engineer, Body (Biw)

Company

Tesla
Address , Fremont, Ca
Employment type FULL_TIME
Salary
Expires 2023-07-19
Posted at 11 months ago
Job Description
What to Expect
The Role:
Manufacturing Engineers will develop equipment and processes working with cross-functional teams throughout the entire product launch lifecycle from design to full production ramp. This role requires a hands-on Engineer to work closely with Design Engineering, Quality, Production, Maintenance and External Vendors to take vehicle design changes and new vehicle designs from initial concept through prototype development and into full production.
What You’ll Do
  • Develop and modify existing line layouts, processes, and fixtures to improve material flow, waste reduction, safety, and ergonomics by utilizing Lean Manufacturing best practices.
  • Develop process designs that form the basis of high-volume Body Shop production lines and support Tesla’s industry-leading dimensional quality of the vehicles produced.
  • Collaborate closely with Structures Design Engineering to support Design for Manufacturability (DFM) in future programs early in the design phase.
  • Collaborate with cross-functional teams to improve safety, quality, and efficiency metrics during the ramp of production.
  • Lead the installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with Tesla’s partner vendors to deliver the line in the shortest possible timing and within project budgets.
  • Collect and prepare the final documentation handover package to ensure the long-term sustainability and optimization of new production lines.
  • Define a project’s scope, manage spend against the budget, support make versus buy decisions, coordinate with outside vendors, and oversee the installation of new equipment to ensure all requirements are met.
  • Arrange and participate in line design reviews of robot and tooling simulations, cycle time plans, and general line layout, driving optimization towards fundamental engineering limits.
  • Participate in the development and review of early project planning documents such as project timelines, Requests for Quotations, FMEA’s and Safety Risk Assessments.
  • Analyze, design, and optimize new production processes to ensure safety while maximizing yield, capacity, and cost effectiveness to enable the build of world-class vehicles.
  • Take direct responsibility for achieving dimensional quality targets and lead all activities towards this objective including the development of GD&T strategies, quality control plans, PFMEA and dimensional improvement plans.
  • Lead the development and introduction of processes and equipment associated with early prototype builds and highlighting key process and equipment improvement opportunities throughout the prototype builds themselves.
  • Support tooling design and development in accordance with the process plan and GD&T strategy, working closely with Tesla’s partner vendors to buy-off and deliver the final product.
What You’ll Bring
  • Mastery of Excel and PowerPoint.
  • Collect, analyze, and summarize information to a general understanding, thinking abstractly and separating complex ideas into simple elements.
  • Experience with PLC programming, troubleshooting, and configuration is preferable.
  • Experience with robot programming, backup and restoration is preferable.
  • 3D CAD experience in reviewing and modifying 3D models of tooling and product.
  • Strong familiarity with structured problems solving methodologies (DMAIC, 8D, etc.).
  • Maintain flexibility and adaptability to changing priorities and assignments, coping with rapidly changing information.
  • B.S. in Mechanical, Manufacturing, Industrial or Electrical Engineering; or equivalent experience and evidence of exceptional ability.
  • Able to function independently, be a strong collaborator when working in a team, detail oriented, organized, hands-on and able to make strong decisions.
  • 5+ years of related experience developing and launching complex assembly processes.
  • Well organized with meticulous attention to detail.
  • Have working knowledge of Design for Manufacturability (DFM).
  • Good understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews and cost reduction methodologies.
  • Extensive proficiency creating written and pictorial documentation of manufacturing processes.
  • Work well under pressure while managing competing demands and tight deadlines.
  • Be results and data driven, and able to effect change based on data.
  • Remain engaged, initiative-taking, positive in tough circumstances, owning assignments and taking full accountability for their success.
  • Experienced with AUTOCAD, CATIA 3DX, SOLIDWORKS, and other similar software/tools.
  • Experience creating various reports and database tools for presentation to Executive Leaders within the organization.
  • Communicate clearly using written and verbal skills.
  • Hands-on experience with modifying jigs, fixtures, and coordinating equipment installations.