Qa/Qc Insp I

ZACHRY is currently seeking an experienced Industrial QA/QC Inspector for work at CP Chem Cedar Bayou located in Baytown, Texas.

Position Summary

QA/QC Inspector will oversee and verify tests, samples, and inspection of raw, fabricated, and machined materials, assembled structures, and industrial processes for quality, deviations, or defects according to specifications. This position will be inspecting welds and welding processes.

JOB REQUIREMENTS

• Must have good visual acuity and depth perception.
• Preferred Additional Qualifications
• Investigate Client Non-Conformance reports for cause and provide information to the Project Manager
• Must have basic knowledge of the construction processes involved in heavy industrial construction.
• Provide documented training, including On-The-Job training, and administer examinations for QC Inspectors.
• Will use arms and hands to signal, grab, hold, turn, push, pull objects, materials, controls, and tools with up to 70 ft-lbs. of pressure.
• Must be willing to follow all company directives and safety procedures.
• Document and maintain all Welder’s Performance Qualification Records and provide copies to ZII San Antonio
• CWI certification or NACE certification. ASNT Level II in VT/PT/UTT is preferred
• Must be able to work outside in the changing weather conditions including in the heat, cold, rain, snow, and wind.
• Experience working as a welder on industrial construction projects.
• Maintain and control the distribution of the Shop Procedure Manual
• Required Qualifications
• Current Zachry or Zachry ROF’ed employee.
• Provide Management with an information on all welders with a weld reject rate >5% .
• Control the distribution, disposition, and follow-up of internal NCR’s including maintenance of the NCR Log and preparation of Corrective/Preventive Action Requests when applicable
• Must be a team player and have effective communication skill in dealing with co-workers, direct reports and any other work-related contacts.
• Will talk and hear to communicate.
• Employee will be required to adhere to large amounts of standing, walking, bending, squatting, and lifting.
• Supervise Welder Performance Qualification weld tests
• Interface with all customer representatives, inspectors, 3rd party and
• Initiate and supervise the welding of test coupons, and arrange for the testing of welding consumables when required
• Must be able to use problem solving skills and critical thinking to resolve and identify issues, including safety risks.
• Perform RT film interpretation as required
• Must have extensive knowledge of multiple types of welding processes, and the materials used for each process.
• Physical Requirements
• Update, maintain, and distribute the welder qualification summary monthly
• Prepare for and supervise the annual quality reviews for the quality program
• ZACHRY is dedicated in providing a Safe and Drug Free work environment; and is an Equal Opportunity Employer.
• Will be required to wear personal protective equipment (PPE) including but not limited to: hard hat, safety glasses/goggles, ear plugs/muffs, masks/respirators, safety vests, gloves and leather work boots.
• Assist the Shop Management Team in resolving production welding problems
• Supervise and develop the Quality team
• Review Filler Metal Mill Test Reports for Code and Contract compliance as applicable
• Prepare Training Outlines on Quality Manual revisions and applicable QA/QC subjects for all departments
• Experience with Microsoft Word, Excel, and PowerPoint.
• Prepare QC Checklists for each job that list the specific QC/NDE requirements required for the job
• Maintain training, qualification, and certification records for QC Inspectors
• Prepare Filler Metal Application Lists for each job that requires non-standard filler metal test reports.
• May be required to lift, carry, and move up to 50lbs.
• Maintain the Corrective/Preventative Action Request program for internal quality problems
• Provide ZII San Antonio with a PQR/WPS Request for the development and preparation all new Welding Procedure Specifications required by Contract and the implementation for the use of improved welding equipment, consumables, or techniques
• Will work at heights, climb ladders and stairways, work off platforms and man lifts, and may occasionally work out on an open structure using the appropriate fall protection requirements.
• Prepare for and supervise Client audits of the Quality Program
• Former experience working with Zachry Industrial, Inc.
• Maintain weld reject percentage report and input the data into the corporate report
• Maintain and control the distribution of the Welding Procedure Specifications used in the facility
• ZII Quality personnel
• Supervise welding procedure qualification weld tests
• Work with corporate to maintain Quality Manual to meet the applicable ASME Code requirements.