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Tool & Die Engineer – Battery Manufacturing

Company

BlueOval SK

Address , Glendale, Ky
Employment type FULL_TIME
Salary
Expires 2023-06-26
Posted at 1 year ago
Job Description
Introduction to BlueOval SK
At BlueOval SK, we will lead the transformation of the electric vehicle (EV) battery business through partnership (Joint Venture formed by Ford and SK On) to provide products and processes to increase our customers’ experience. As the future of BlueOval SK, you will help lead the battery revolution by working alongside our teams as we build the batteries required for electric vehicle business excellence.
Ford and SK On are investing billions in Kentucky and Tennessee including building three state-of-the-art battery manufacturing facilities between the two campuses at BlueOval City in Tennessee and BlueOval SK Battery Park in Kentucky. These brand-new advanced manufacturing facilities will use Ford’s 100-years of automobile manufacturing expertise and SK On’s 30+ years of electric vehicle battery expertise to become the world’s best battery manufacturer.
The Tool & Die Engineer at BlueOval SK – BlueOval SK in Glendale, Kentucky will have a unique, once-in-a-lifetime opportunity to be a key member of the start-up team, launching the facility from the ground up.
Key Areas of Responsibility:
  • Provide knowledgeable liaison of progressive die part feasibility, strip layout development, die design, construction, tryout and buyoff for new model progressive stampings.
  • Participate in and initiate cost requests for new model costing, evaluation of engineering proposals.
  • Check vendor designs for compliance with Ford requirements and construction/production deliverables using Virtual Verification tools.
  • Lead the development of stamping processes and progressive die strip layouts for new model parts optimized for cost and quality on a timely basis supported with other company activities to achieve company objectives.
  • Develop Generic Die Architecture models based on PDPD process and target facility.
  • Develop detailed 3D Solid CAD models to define all Stamping Die engineering intent (Press information, automation, part load/unload, gripper locations, pad travel, CAM travel, typical design sections etc.)
  • Lead the creation of draw die CAD Developments and Construction Release Files for new model stampings.
  • Review customer feedback and develop permanent corrective actions to improve die design quality.
  • Lead the development of Process Failure Modes Effects Analysis (PFMEA's) for new model stampings.
  • Support Stamping Feasibility and Stamping Die Process engineering with die design investigations and deliver design solutions and product/process requirements to proposed Die Design Architecture.
  • Design draw, trim/pierce & flange (including CAMs) for current model programs.
  • Work with Customers to improve process and die design deliverables in support of company quality/cost/timing objectives.
  • Primary engineering support to N/C, machining, construction, tryout and buyoff of dies.
  • Update and maintain existing die process information for the inclusion of improvements, service requirements and carryover modified part releases required for new model usage.
Minimum Requirements:
Education:
  • Associate Degree or equivalent experience in Drafting/Design or Tool & Die Apprenticeship.
  • Bachelor’s Degree
Experience:
  • Ability to support any shift in a 7-day work pattern
  • PFMEA proficiency required.
  • Proficient in reading stamping die designs, both manual and CAD.
  • Minimum 5 years 3D solid die design experience in one of the following CAD systems: I-DEAS, UniGraphics, Catia.
  • MS Office proficiency required. (.XLS, .DOC, .PPT, and Outlook)
  • Minimum 3 years’ experience Die Design & Construction standards (WDX).
  • CAD Draw Development
  • 5+ yrs of related experience. Must have 2 years minimum experience in at least one of the following stamping areas:
    • Die Processing, Progressive Dies
    • CAD Draw Development
    • Die Design Die Construction, and/or Tryout.
  • Die Design Die Construction, and/or Tryout.
  • Effective oral and written communication skills
  • Die Processing, Progressive Dies
  • Minimum 8 years Die Design experience for large automotive sheet metal panels.
  • Experience in the use of Virtual verification tools such as Vis-Mock-Up, Smirt to check for die interference, automation clearance, Machining clearance, etc.
  • Candidate must be willing to work remotely and in-person at temporary facilities as needed during initial plant start-up phase
  • Successful candidate must be able to demonstrate leadership behaviors consisting of outstanding interpersonal, teambuilding, and communication skills
  • Familiar with Patterns, NC Machining and Die Construction Practices.
  • Candidate must be flexible to significant travel during initial plant start-up phase
  • CAD skills required, CATIA V5 preferred.
  • Lean Manufacturing experience
Preferred Requirements:
  • Understanding of sheet metal FLD Reports and general sheet metal forming methods preferred.
  • Mechanical Engineering or Manufacturing Engineering degrees preferred
About BlueOval SK
At BlueOval SK, we will lead the transformation of the electric vehicle (EV) battery business through partnership (Joint Venture formed by Ford and SK On) to provide products and processes to increase our customers’ experience. As the future of BlueOval SK, you will help lead the battery revolution by working alongside our teams as we build the batteries required for electric vehicle business excellence. We have a wide variety of opportunities for you to accelerate your career.
The Opportunity
Ford and SK On are investing billions in Kentucky and Tennessee including building three state-of-the art battery manufacturing facilities between the two campuses at BlueOval City in Tennessee and BlueOval SK Battery Park in Kentucky. These brand-new advanced manufacturing facilities will use Ford’s 100-years of automobile manufacturing expertise and SK On’s 30+ years of electric vehicle battery expertise to become the world’s best battery manufacturer.
For more information about BlueOval SK plans, please
Follow this link.
What you’ll receive in return:
As part of the BlueOval SK family, you’ll enjoy excellent compensation and a comprehensive benefits package that includes generous paid time off (PTO), retirement contributions, incentive compensation and much more. You’ll also experience exciting opportunities for professional and personal growth and recognition.
If you have what it takes to help us lead the transformation of the EV battery business, we’d love to have you join us.
Candidates for positions with BlueOval SK must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. Visa sponsorship is not available for this position.
We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status.