Quality Engineer Jobs

Job Number: 56992

Division: Magna Structures Tennessee LLC.

Job Type: Quality Engineer

Location: Stanton, TN

Group Description

Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Role Summary

This position is for a new greenfield facility that will be located in the Greater Memphis Tennessee area. Under the general direction of the Quality Manager, the Quality Engineer works independently and is responsible for all Q.A. related activities relative to the development of new and existing products. Flexibility and a willingness to travel on short notice is required. The Quality Engineer (QE) is required to work with all departments on the development of new products in order to meet customer and TS-16949 requirements. This includes all quality related aspects of PPAP, prototype and ongoing product development.

Key Responsibilities

RESPONSIBILIES:

• Complies with, supports and models Magna Structures Tennessee LLC. operational procedures/policies, Employee Handbook, and Magna’s Employee’s Charter, Corporate Constitution, and Operational Principles
• Keeps work area clean and tidy
• Other duties as required
• Complies with all Health and Safety programs in accordance with OSHA. Follows and ensures Company procedures regarding safety rules and regulations are followed
• Liaise between customers, Q.A., Engineering, Manufacturing and subcontractors
• Evaluate dimensional issues and develop appropriate counter measures on new programs in conjunction with the project coordinator and/or customer
• Complies with relevant Quality and Environmental programs (e.g. TS16949, ISO14001)
• Conducts themselves in a professional manner
• Maintain a thorough understanding of customer product and engineering specifications
• Review problem reports and responses with resolutions to ensure there will be no recurrence
• Contribute to continuous improvement and cost reduction activities
• Possesses excellent verbal and written communication skills
• Act as a champion/decision maker for quality related issues within the scope of responsibility

ESSENTIAL FUNCTIONS OF THE POSITIONS:

• Implement new procedures and processes in prototype stages of product launches in compliance with customer specific requirements
• Evaluate quality issues utilizing appropriate problem-solving techniques, CAD, statistics and GD&T as required
• Coordinate tasks/responsibilities to production personnel regarding Quality issues
• Plan and prepare PPAP submissions on new products and engineering changes to meet customer deadlines and customer specific requirements (PSO/SQMS and Run @ Rate)
• Train and mentor quality and production personnel as required (Customer requirements, etc.)
• Lead all program launch activities from the quality perspective
• Assist in TS-16949 and ISO14000 implementation and compliance
• Works with Magna Structures Tennessee LLC. personnel on APQP and cross functional teams on the development of new and existing components to meet critical customer deadlines
• Coordinate, prepare and implement new program fixture build cost, timing and quality, to meet customer and division standards
• Actively participates in the development and maintenance of PFMEA’s
• Develop and maintain Q.A. Control Plan Package documentation and procedures both pre-launch and production
• Maintain a high level of confidentiality while managing customer sensitive documents and data that drives process and product changes

Key Qualifications/Requirements

EDUCATION:

• Post-secondary graduate with a degree/diploma in Quality Engineering and/or Mechanical/Automotive Engineering or equivalent work-related experience in the Quality field.

KNOWLEDGE:

• At least 5 years in an automotive manufacturing environment with knowledge in welding and assembly processes.
• Advanced Knowledge in Quality systems development, QSB+, BIQS systems
• Knowledge of Automotive body structure/ reinforcements for the purpose of crash safety.
• Experience managing suppliers and related supplier issues.
• Computer and CAD proficiency is required.
• Prior experience implementing TS-16949 procedures, APQP, PPAP submissions, GD&T, Flow Diagrams, FMEA’s, Control Plans, Statistics, Fixture Development and independent work with tooling subcontractors
• Demonstrated ability to use basic measurement tools (height gauge, vernier, micrometer, bore gauge, indicator, etc.)
• Knowledge of B.I.W. part to part build up process.
• Experience with destruct testing, measurement and metrology methods of inspection.
• Demonstrated ability to conduct root cause analysis using various problem-solving techniques including Drill Deep, 8D, 5 Phase.
• Advanced Knowledge of customer and ISO9001:2015 / IATF16949: 2016 requirements.
• Knowledge of chassis system and function of each component.
• Basic stamping knowledge regarding B.I.W. components with understanding of how built into assembly.
• Advanced knowledge of CMM and Scan reporting structures and analysis.

POSITION REQUIREMENTS:

• Good organizational, interpersonal and problem-solving skills.
• Ability to coordinate and facilitate cross-functional team meetings.
• Ability to uphold confidentiality.
• Demonstrates urgency and the ability to work to meet deadlines and multiple demands.
• Strong communication skills.
• Ability to manage multiple projects.
• Demonstrates the ability to work effectively in a team environment.
• Ability to travel and work overtime on short notice to meet customer and plant needs.
• Strong attention to detail.

Additional Information

PHYSICAL DEMANDS:

The Quality Engineer works in an office environment but may be exposed to elements such as temperature and noise during time spent in the plant. Ability to obtain and retain a valid passport is required.

Awareness. Unity. Empowerment.

At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email to comply with GDPR requirements and your local Data Privacy Law.