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Sr Manufacturing Engineer Body Shop (Gftx)

Company

Tesla
Address , Austin, Tx
Employment type FULL_TIME
Salary
Expires 2023-07-25
Posted at 11 months ago
Job Description
What to Expect

In addition to developing manufacturing equipment and processes, Manufacturing Engineers work with cross-functional teams throughout the entire product lifecycle. This role requires a hands-on Engineer to work closely with Design Engineering, Quality, Production, Maintenance and External Vendors to take vehicle design changes and new vehicle designs from initial concept through prototype development and into full production.

What You’ll Do
  • Analyze, design, and optimize new production processes to ensure safety while maximizing yield, capacity, and cost effectiveness to enable the build of world-class vehicles
  • Drive tooling design and development in accordance with the process plan and GD&T strategy, working closely with Tesla’s partner vendors to buy-off and deliver the final product.
  • Define a project’s scope, manage spend against the budget, coordinate with outside vendors, and oversee the installation of new equipment to ensure all requirements are met.
  • Collaborate with cross-functional teams to improve safety, quality, and efficiency metrics during the ramp of production.
  • Lead the installation, commissioning, and ramp of high-volume production lines, ensuring close collaboration with Tesla’s partner vendors to deliver the line in the shortest possible timing and within project budgets.
  • Take direct responsibility for achieving dimensional quality targets and lead all activities towards this objective including the development of GD&T strategies, quality control plans and dimensional improvement plans.
  • Collect and prepare the final documentation handover package to ensure the long-term sustainability and optimization of new production lines.
  • Participate in the development and review of early project planning documents such as project timelines, Requests for Quotations, FMEA’s and Safety Risk Assessments.
  • Arrange and participate in line design reviews of robot and tooling simulations, cycle time plans, and general line layout, driving optimization towards fundamental engineering limits.
  • Develop and modify existing line layouts, processes, and fixtures to improve material flow, waste reduction, safety, and ergonomics by utilizing Lean Manufacturing best practices
  • Collaborate closely with Design Engineering to drive Design for Manufacturability in future programs early in the design phase.
  • Develop process designs that form the basis of high-volume production lines and support Tesla’s industry-leading dimensional quality of the vehicles produced.
  • Lead the development and introduction of processes and equipment associated with early prototype builds and highlighting key process and equipment improvement opportunities throughout the prototype builds themselves.
What You’ll Bring
  • Good understanding of BOMs, manufacturability, process design, process validation, assembly.
  • B.S. in Mechanical, Manufacturing, or Electrical Engineering; or equivalent experience and evidence of exceptional ability.
  • Experienced with AUTOCAD, CATIA, SOLIDWORKS, and other similar software/tools.
  • Experience with PLC programming, troubleshooting, and configuration is preferable.
  • Able to function independently, be a strong collaborator, detail oriented, organized, hands-on and able to make strong decisions.
  • 3D CAD experience in reviewing and modifying 3D models of tooling and product.
  • Methods, design reviews and cost reduction methodologies
  • Remain engaged, initiative-taking and positive in tough circumstances, owning assignments and taking full accountability for their success.
  • Maintain flexibility and adaptability to changing priorities and assignments, coping with rapidly changing information.
  • Hands-on experience with modifying jigs, fixtures, and coordinating equipment installations.
  • Experience with robot programming, backup and restoration is preferable.
  • Experience creating various reports and database tools for presentation to Executive Leaders within the organization.
  • Have working knowledge of Design for Manufacturability.
  • Experience with PLC programming, troubleshooting, and configuration is preferable.
  • Experience with robot programming, backup and restoration is preferable.
  • Strong familiarity with structured problems solving methodologies (DMAIC, 8D, etc.).
  • Be results and data driven, and able to effect change based on data.
  • Work well under pressure while managing competing demands and tight deadlines.