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Company

Lear Corporation
Address , Selma, 36701, Al
Employment type
Salary
Expires 2023-10-01
Posted at 8 months ago
Job Description

Lear Selma

Worker I

Title: Worker l

Reports To: Production Supervisor


Basic Function:

Performs general labor as assigned

When demolding:

Removes finished foam seating pads from their molds, places parts on a conveyer for the next stage of the finishing process and removes any obvious foam particles from the molds

When waxing:

Removes any obvious foam particles from molds and applies a thin layer of demolding agent (aerosol wax) to the surface of the molds.

When placing inserts:

Places all applicable inserts (supports wires, Velcro, seat frames, felt pieces, etc.) into the seating molds as specified by customer standards.


Qualifications: Skills, Education and Training

Required:


Quality Management System Overview ISO14001/TS16949

Right-to-Know/Hazardous Communication

Lock Out/Tag Out Affected/Authorized as appropriate

TDI Hazards


Verified by Reference Check or Job Performance

  • Able to work in team setting and communicate well
  • Physically able to perform job
  • Follows both oral and written instructions, including customer standards
  • Reliable
  • Able to work any shift and overtime as directed
  • Follows good safety practices

If waxing:

  • Able to operate and properly calibrate aerosol wax gun
  • Must be proficient in knowledge and application of all applicable standards and work instructions pertaining to the specific parts assigned.

If repairing:


Specific duties

  • All positions clean work area during periods of downtown and at the conclusion of shift and perform various duties assigned by supervisor

Performs production-related duties s assigned:


Waxing:

  • Cleans foam particles and/or wax build-up from molds
  • Applies spray wax to the mold surfaces
  • Notifies supervisor and line technician of process problems

Placing Inserts:

  • Places proper inserts (wires, felts and Velcro) into molds
  • Informs supervisor of insert shortages; assists in recovering dropped or misplaced inserts

Demolding:

  • Removes molded foam seat pads from mold
  • Places part on conveys for next stage of finishing process
  • Cleans any foam particles and/or wax build-up from the molds
  • Informs supervisor and line technician of process problems, underfills, wax burns, etc

Trimming:

  • Removes all ribbon vents and uncontrolled flash in parting line that is greater than 25mm using scissors or air trimmers tool
  • Inspects parts for the following defects:
  • Flash not trimmed off
  • See specialized customer required trim areas
  • Inform supervisor of B-surface defects
  • Hard spots on the parting line
  • Safety glove must be worn on apposite hand
  • Under fills
  • Foam free areas

Repairing:

  • Look for voids marked by inspector
  • Use scoop to repair
  • If voids are small, stuff the void with repair foam, then cut it back to contour of part
  • Inform supervisor of any insert shortages

Packing:

  • Remove parts off the monorail
  • Identify part, place it in its respective bin
  • Pack the parts in their respective order. The pack description is posted on the floor where the bins go
  • Pack description includes the part orientation
  • Pack description includes the quantity
  • Pack description includes the part number and the vehicle
  • Verify that the standard pack is met.
  • Verify the correct quantity is in the bin
  • Verify that the pack orientation is correct
  • Make sure that all parts are inside the bin. Parts that hang out of the bin my get ripped
  • Notify production supervisor if out of balance on parts
  • As backup to material clerk, prepare and attach product labels

Molding Cleaning:

  • Clean the bowl of the tool
  • Clean all ribbons vents of any foam
  • Clean any areas that have foam stuck to them
  • Apply paste wax to any area scrubbed with a chore boy or had stuck foam
  • Clean all wire holders of foam
  • Apply paste wax to wire holders that have stuck foam
  • Vent Identification
  • Ribbon Vent
  • Verify the bowl is clean
  • Inspect the ribbon vents to ensure they are free of flash
  • Inspect all wire holders to ensure they are foam free. A foamed in holder
  • Verify that the bowl is free of flash